Voltage drop calculator

Calculate the voltage drop of an electrical line in volts and percent, the power lost in the cable, and the smallest standard cross-section that would meet the limit you set. Valid for single-phase and three-phase AC circuits with copper or aluminium conductors.

Check this value: it is outside the accepted range.

Check this value: it is outside the accepted range.

One-way route length, not the out-and-back total.

Check this value: it is outside the accepted range.

1.0 for resistive loads; 0.8–0.9 for typical motors.

Check this value: it is outside the accepted range.

70 °C is the usual full-load service temperature of PVC-insulated cable.
Common Spanish REBT references: 3 % lighting, 5 % other loads.

Check this value: it is outside the accepted range.

What this tool calculates

The calculator obtains the voltage drop between the origin of a line and its load, in steady state and with a balanced load, from the cable length, current, cross-section, conductor material, power factor and conductor service temperature.

It also estimates the power lost in the cable (Joule heating) and the smallest standard cross-section that would meet the drop limit you set.

What it does not do: it does not check the cable’s current-carrying capacity, the protective devices or short-circuit behaviour. A line can meet the voltage-drop limit and still be undersized.

Formulas used

For single-phase circuits:

e = 2 · L · I · (R′ · cos φ + X′ · sin φ)

For balanced three-phase circuits:

e = √3 · L · I · (R′ · cos φ + X′ · sin φ)

where:

SymbolMeaningUnit
evoltage dropV
Lone-way route lengthm
Iline currentA
R′conductor resistance per metreΩ/m
X′conductor reactance per metre (0.08 Ω/km)Ω/m
cos φload power factor

Resistance per metre comes from the temperature-corrected resistivity:

R′ = ρ₂₀ · [1 + α · (T − 20)] / S

with ρ₂₀ = 0.017241 Ω·mm²/m for copper and 0.028264 Ω·mm²/m for aluminium (IEC 60228 basis), α ≈ 0.004 K⁻¹ and S the cross-section in mm².

As a percentage, the drop is referred to the nominal line voltage: e(%) = 100 · e / U. For three-phase, U is the line-to-line voltage (400 V).

Worked example: single-phase circuit

Household socket circuit: 230 V, 16 A, 25 m of 2.5 mm² copper, cos φ = 1, conductor at 70 °C.

R′ = 0.017241 · [1 + 0.00393 · 50] / 2.5 = 0.00825 Ω/m

e = 2 · 25 · 16 · 0.00825 = 6.60 V → 6.60 / 230 = 2.87 %

Against the 3 % limit the Spanish REBT sets for any interior circuit of a dwelling, this is marginal (above 90 % of the margin); in non-residential installations, against the 5 % “other loads” limit it passes comfortably. The cable dissipates about 106 W while carrying 16 A.

Worked example: three-phase line

Three-phase pump: 400 V, 25 A, 35 m of 6 mm² copper, cos φ = 1, conductor at 70 °C.

R′ = 0.020629 / 6 = 0.00344 Ω/m

e = √3 · 35 · 25 · 0.00344 = 5.21 V → 5.21 / 400 = 1.30 %

Passes the 5 % limit with a wide margin.

Common mistakes

  • Doubling the length. The formula already includes the return conductor; entering the out-and-back length doubles the result.
  • Using 230 V for three-phase lines. In three-phase the percentage drop refers to the line-to-line voltage (400 V), and the formula uses √3, not 2.
  • Ignoring temperature. Using 20 °C resistivity underestimates the drop by about 20 % compared with a cable running at 70 °C.
  • Mis-adding sections. Regulatory limits apply from the origin of the installation to the point of use: if you calculate one section, remember the rest of the run.
  • Sizing by voltage drop alone. The cable’s current-carrying capacity may demand a larger section than this calculation suggests.

Reference limits (Spanish REBT)

The most common values in Spain, from the Low-Voltage Electrotechnical Regulation:

SectionLimit
Dwelling, any interior circuit (ITC-BT-19)3 %
Other interior installations, lighting (ITC-BT-19)3 %
Other interior installations, other loads (ITC-BT-19)5 %
Industry with own transformer, lighting4.5 %
Industry with own transformer, other loads6.5 %
General supply line (ITC-BT-14)0.5–1 %
Individual supply line (ITC-BT-15)0.5–1.5 %

ITC-BT-19 also allows compensating the individual-supply-line drop against the interior drop, as long as the total stays below the sum of both limits.

This table is indicative only: the calculator applies exactly the limit you set and draws no regulatory-compliance conclusions. Always verify your specific case against the current text of the applicable regulation.

Frequently asked questions

Should I enter the one-way length or the out-and-back length?
Enter the one-way route length (the distance between the origin and the load). The formula already accounts for the return conductor: single-phase multiplies by 2 and three-phase by √3.
Which voltage-drop limit should I apply?
In Spain, the REBT (ITC-BT-19) sets 3 % for any interior circuit of a dwelling, measured from the origin of the interior installation. For other interior installations it is 3 % for lighting and 5 % for other loads, and 4.5 % / 6.5 % for industrial installations fed from their own transformer. Feeder sections have their own limits: general supply line 0.5–1 % (ITC-BT-14) and individual supply line 0.5–1.5 % (ITC-BT-15), and the individual supply line drop may be compensated against the interior drop as long as the total stays below the sum of both limits. Other countries use different values — check the regulation that applies to the section you are calculating.
Why does conductor temperature matter?
The resistance of copper and aluminium rises with temperature by roughly 0.4 % per degree. A conductor at 70 °C has about 20 % more resistance than at 20 °C, and the voltage drop rises in the same proportion. Calculating at service temperature is more realistic and errs on the safe side.
What is the difference between copper and aluminium?
Aluminium is about 64 % more resistive than copper. For the same voltage drop it needs a cross-section roughly 1.6 times larger. In exchange it is lighter and cheaper, which is why it is mostly used for large sections and service lines.
Which power factor should I use?
Use 1.0 for resistive loads (water heaters, radiators, well-driven LED lighting). For motors, pumps or air conditioning, 0.8–0.9 is typical. If you are unsure, 0.9 is a reasonable estimate for mixed loads.
Does this calculator tell me which cable to install?
Not on its own. Voltage drop is only one criterion: the final cross-section also depends on the cable’s current-carrying capacity for its installation method, the insulation, cable grouping, ambient temperature, protective devices and short-circuit conditions. The minimum section shown in the result refers to the voltage-drop criterion only.